《石油管道粉末內(nèi)噴涂機(jī)》技術(shù)規(guī)格書(shū)  
        Oil pipeline internal powder spraying machine" technical specification  
項(xiàng)目名稱(chēng)：石油管道粉末內(nèi)噴涂機(jī)  
Project name: Oil pipeline internal powder spraying machine  
項(xiàng)目編號(hào).：DH13C02  
Project NO. DH13C02  
供方：蘇州德力克斯自動(dòng)化精機(jī)有限公司  
Supplier: Delix (Suzhou) Automation Machine &Tool Co., Ltd  
1. 項(xiàng)目描述Project description  
1.1 簡(jiǎn)要原理brief principle  
a)石油管道環(huán)氧粉末內(nèi)涂層噴涂工藝：工件表面預(yù)處理→預(yù)熱→粉末噴涂→涂層固化  
Spraying coating of petroleum pipeline epoxy powder inner: surface pretreatment→ preheating, →  
powder coating, →curing of coating  
b)粉末噴涂原理示意圖Powder spraying principle schematic 

1.2 設(shè)備實(shí)現(xiàn)方法Equipment principle  
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1.1.1 粉末在粉泵(文丘里喉管)作用下經(jīng)噴槍在壓縮空氣作用高效噴射于預(yù)熱管道內(nèi)壁，從而粉末熔化結(jié)合  
在管件內(nèi)表面上。  
The powder high efficient jet in preheating pipe wall ，it is feeding via the powder pump (Venturi throat tune)  
under the action of compressed air spray gun . then the power combine and melt in the pipe inner surface.  
1.1.2 流化粉桶主要包括流化桶、氣室、微孔板、文丘里噴嘴、輸粉管等。氣室的作用是將經(jīng)過(guò)凈化的壓  
縮空氣，由集中狀態(tài)分散均壓，并均勻上升。  
Powder fluid-bed including barrel, a gas chamber, a plate with micro hole, Venturi nozzle, the powder feeding 
tube etc..  
1.1.3 噴涂系統(tǒng)及噴槍在噴涂小車(chē)的帶動(dòng)下行走。  
Spraying system and spraying gun walking is driven by a dolly.  
1.1.4 噴槍扶正器用于粉末噴射時(shí)在噴涂過(guò)程中與被噴涂管件的對(duì)中。  
Spray gun for spraying powder centralizer in spraying process when spraying working.  
1.1.5 冷水機(jī)及噴槍冷卻系統(tǒng)用于保證作業(yè)過(guò)程中的粉末作業(yè)溫度環(huán)境的穩(wěn)定。  
Cooling water machine and spray gun cooling system is use for the powder environment temperature stability  
when operating in the process.  
1.1.6 管道兩端設(shè)置于前、后粉末回收機(jī)。兩端采用袋式過(guò)濾器裝置作為粉末回收及環(huán)保除塵裝置。  
Both ends of the pipeline configuration powder recovery machine. Both ends of the bag type filter device as  
powder recovery and environmental protection dust removing device.  
1.1.7 噴涂鋼管上下料及旋轉(zhuǎn)裝置：上下料裝置負(fù)責(zé)加熱后鋼管的接料和出料，噴涂時(shí)鋼管自轉(zhuǎn)，速度通  
過(guò)調(diào)整驅(qū)動(dòng)電機(jī)轉(zhuǎn)速調(diào)整。  
The sprayed pipe feeding and rotating device: the pipe receiving and discharging system in charge for loading 
and unloading the heating pile, spraying pipe rotation speed is adjustable.  
1.1.8 控制系統(tǒng)用于協(xié)調(diào)各功能動(dòng)作的實(shí)現(xiàn)。  
Control system is used to realize the coordination function action.  
1.1. 9 控制面板配有手動(dòng)、自動(dòng)、急停功能，并配有關(guān)功能指示燈。  
Control panel with manual, automatic, emergency stop function, and with the relevant function indicator.

2.設(shè)備性能Equipment characteristic
2.1 設(shè)備設(shè)備組成Equipment unit
石油管道粉末內(nèi)噴涂機(jī)Oil pipeline powder spraying machine
2.1.1 噴涂鋼管上下料及旋轉(zhuǎn)裝置：上下料裝置負(fù)責(zé)加熱后鋼管的接料和出料，噴涂時(shí)鋼管自轉(zhuǎn)，速度通
過(guò)變頻器調(diào)整。
The sprayed pipe feeding and rotating device
2.1.2 噴涂小車(chē)及供粉裝置：噴涂小車(chē)負(fù)責(zé)帶動(dòng)噴槍前進(jìn)和后退，噴涂小車(chē)前進(jìn)時(shí)有多段速度，位移-速度
曲線(xiàn)自由設(shè)定。噴涂有多段速度，位移-速度曲線(xiàn)自由設(shè)定，確保涂層質(zhì)量。粉泵將流化桶的粉末輸入到
噴槍中，然后加入稀釋空氣對(duì)粉末進(jìn)行稀釋?zhuān)?jīng)過(guò)稀釋的粉末從噴槍前端噴到鋼管內(nèi)壁，通過(guò)調(diào)節(jié)噴槍
的數(shù)量和粉泵的供氣壓力來(lái)調(diào)節(jié)粉量大小。
Dolly with spraying and powder supply device
2.1.3 粉末回收裝置Powder recovery device：鉆桿公母端配粉末收集裝置。母端采用濾筒回收除塵裝置，
公端采用袋式過(guò)濾器裝置作為粉末回收及環(huán)保除塵裝置。
Powder recovery device
2.1.4 噴槍水冷裝置：噴槍降溫裝置，避免噴槍過(guò)熱導(dǎo)致粉末結(jié)塊。冷卻水循環(huán)使用并降溫。
Spray gun cooling device
2.2 設(shè)備使用條件Conditions
2.3.1 工作電源Power supply：AC220&380V±5% 50Hz
2.3.2 配電功率Power：6.5kw
2.3.3 氣源壓力Compressed gas：0.6—1.0MPa

2.3.4 耗氣量Gas consumption：<1500L/min(過(guò)濾精度Filter precision≤40u)
2.3.5 占地空間Space：16,000mmx2,500mmx1,500mm
2.3.6 環(huán)境溫度Ambient temperature：-10~50℃(因溫度影響涂料噴涂性能不在本機(jī)性能保證范圍之內(nèi))

設(shè)備性能保證Performance and guarantee
3.1 技術(shù)指標(biāo)Technical indexes
序號(hào)
No.
項(xiàng)目
Item
參數(shù)
Parameter
備注
Remark
3.1.1 涂層厚度
coating thickness
4－12 mil
（無(wú)級(jí)可調(diào)stepless adjustable）
3.2.2 噴槍行走速度
Gun walking speed
0.5－32 m/min
3.3.3 作業(yè)效率
Cycle time
每涂1 根總耗時(shí)約1.5～4 分鐘
about 1.5 to 4 minutes per spraying
3.3.4
管子規(guī)格
Pipe size
2_3/8″、2-7/8″、3_1/2″、4″、4-1/2″、5″
、5-1/2″、6″、6-1/2″（內(nèi)徑IDφ47－φ300mm ）
3.3.5 適用管子長(zhǎng)度
Pipe length
L=3～14.5m
3.3.6 噴涂質(zhì)量標(biāo)準(zhǔn)
Spraying quality standard
《SY/T0544-2004（石油鉆桿內(nèi)涂層技術(shù)條件）》
3.2 主要功能配置Configuration
3.3.1 粉末噴涂主機(jī)系統(tǒng)Powder spraying host system：
前回收倉(cāng)系統(tǒng) Before recycling system 1set
可移動(dòng)式后回收倉(cāng)系統(tǒng)Back movable recycling system 1 set
移動(dòng)小車(chē)粉末供給噴涂系統(tǒng)Dolly with spraying and powder supply device 1set
轉(zhuǎn)管系統(tǒng)（含：噴涂工位用氣動(dòng)擋管、翻管裝置）Pipe Rotating system (including: spraying station
pneumatic baffle pipe, tube inversion device) 1set
輔助系統(tǒng)：管尾工裝、槍桿支架、扶正器、托鏈、軌道等Auxiliary system: pipe finishing loading, the barrel
of a stent, centralizer, support chain track, etc. 1set
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電控、氣控系統(tǒng)Electronic control, pneumatic control system 1set
冷卻水循環(huán)系統(tǒng)cooling water circulation system 1set
3.3.2 水冷噴槍8 套Water cooled lance 8 sets：φ16/φ19/φ25/φ32 各2 套
3.3.3 特別說(shuō)明Special explanation：
a)噴涂小車(chē)多段位置、速度可自由設(shè)定。至少可設(shè)置4 段速度。Spraying dolly can set multi position and speed
freely.
b)配自循環(huán)水冷機(jī)。Matching cooling water circulation system
c)配自適應(yīng)彈片鼠籠式扶正器。With adaptive shrapnel squirrel cage type centralizer
d)噴槍高度可調(diào)，采用輥輪式托架支撐。
e)離噴槍最近一處噴槍支撐，要求高度、前后可方便調(diào)節(jié)，配調(diào)節(jié)手輪。
f)適用噴涂鋼管長(zhǎng)度：3～14.5m。
g) 母端采用濾筒回收除塵裝置，公端采用袋式過(guò)濾器裝置作為粉末回收及環(huán)保除塵裝置。
h)采用瓦格納wagner 或諾信Norson 品牌流化桶及粉泵。Using the Wagner Wagner or Nordson Norson brand
fluid-bed and powder pump.
i) PLC 采用西門(mén)子品牌。PLC uses Siemens brand.
4.交貨期delivery
60～75days

5. 賣(mài)方供貨范圍Scope of supplies from the supplier
5.1 供貨范圍說(shuō)明:供方供貨范圍以完成需方項(xiàng)目需求構(gòu)成整體設(shè)備為原則。除主體設(shè)備外，還包括功能
區(qū)界內(nèi)所必要的管件、接頭、連接器、地腳螺栓等。
Explanatory remarks on the scope of supplies: The scope of supplies from the supplier takes it for
principle to structure an integral equipment to fulfill the functions demanded by the demanding party. In addition
to the main body equipment, the pipes, joints, connection fittings, ground bolts and so on that are necessary
within the functional boundaries are also included.
5.2 設(shè)計(jì)制造原則Design and manufacture principles
5.2.1 必須確保安全可靠、操作方便、滿(mǎn)足生產(chǎn)功能要求。
It is necessary to ensure safety-reliability and convenient operation, to satisfy the requirements of
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production functions.
5.2.2 系統(tǒng)的設(shè)計(jì)按中國(guó)的有關(guān)標(biāo)準(zhǔn)或規(guī)范之規(guī)定執(zhí)行。
The design and manufacture of the system shall be carried out in conformity to related standards or norms
of China.
5.2.3 模塊設(shè)計(jì)。
Module design.
6. 需方自理范圍Self-supplying scope of the demander party
6.1 設(shè)備安裝條件（含水、電、氣等廠房基礎(chǔ)條件）。
Equipment installing conditions and working conditions necessary for the petroleum pipe spraying (such as
hot cleaning, sand blasting, soot blowing, thread protecting and so on).
6.2 設(shè)備配電所需空氣開(kāi)關(guān)、地線(xiàn)及到達(dá)設(shè)備控制柜所需的電路。
Air switches, grounding cable and circuits to the control cabinet of the equipment necessary for the power
distribution for the equipment.
6.3 裝置配氣所需分支開(kāi)關(guān)、及到達(dá)裝置氣源接口所需的氣路。
Branch valves necessary for air distribution for equipment, and air lines to the air mouthpiece of the
equipment.
6.4 設(shè)計(jì)制造明細(xì)表中明確的需方自理事項(xiàng)。
Others Self-supplying in List of Design and Manufacture
7.技術(shù)文件Technical documents
7.1 賣(mài)方交付的范圍包括設(shè)備外形尺寸安裝圖、電路接線(xiàn)圖、氣路圖、操作和維修手冊(cè)、裝箱單、易損件
表、出廠合格證、保修單、備件清單。
In the scope of supplier party’s delivery are the equipment boundary dimension installation drawing, circuit
wiring drawing, Operation and Maintenance Manual, packing list, list of spare parts, list of quick-wear articles,
Ex-plant Quality Certificate and Warranty.
7.2 賣(mài)方提供的技術(shù)文件、技術(shù)說(shuō)明及圖表等均以中文表達(dá)，并按照賣(mài)方國(guó)家現(xiàn)行標(biāo)準(zhǔn)和規(guī)范進(jìn)行設(shè)計(jì)。
All the technical documents, technical explanation and graphics are expressed in the Chinese language, and
are designed in conformity to the current standards and norms of the State of the supplier party
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8 項(xiàng)目驗(yàn)收與培訓(xùn) Item inspection and training
8.1 項(xiàng)目設(shè)計(jì)驗(yàn)收Design inspection
8.1.1 供方項(xiàng)目總體設(shè)計(jì)完成，通知需方進(jìn)行項(xiàng)目設(shè)計(jì)驗(yàn)收。
The supplier finish the whole design and notify the buyer of design inspection.
8.1.2 項(xiàng)目設(shè)計(jì)驗(yàn)收主要內(nèi)容：項(xiàng)目實(shí)現(xiàn)方法的具體工程方法及FMEA(潛在失效模式及后果分析)、占地
面積。
Main content of the item design inspection: material project method and FMEA、possessive area.
8.1.3 對(duì)提出問(wèn)題和要求的要求進(jìn)行設(shè)計(jì)整改、簽署項(xiàng)目設(shè)計(jì)驗(yàn)收紀(jì)要。
Coordinate question and request, subscribe the summary of the inspection.
8.1.4 若自供方預(yù)驗(yàn)收通知發(fā)出之日起7 天內(nèi)，由于需方原因未進(jìn)行設(shè)計(jì)驗(yàn)收，項(xiàng)目應(yīng)按設(shè)計(jì)驗(yàn)收通過(guò)處
理。
If buyer do not process the inspection due to their cause, the item should be pass according to the design
within 7 days after sending notification of the design inspection
8.2 項(xiàng)目的預(yù)驗(yàn)收Advance inspection
設(shè)備供方工廠內(nèi)裝配調(diào)試完成后，通知需方到供方工廠進(jìn)行預(yù)驗(yàn)收。預(yù)驗(yàn)收內(nèi)容包括：
After finishing the equipment, the supplier notify the buyer to inspection in their factory.
Main content of the advance inspection:
8.2.1 是否滿(mǎn)足需方提供的工廠條件。
Whether satisfy the conditions by the buyer.
8.2.2 設(shè)備的試運(yùn)行，各功能滿(mǎn)足要求，符合性驗(yàn)收。
Test the equipment and check the function
8.2.3 對(duì)提出問(wèn)題和要求的要求進(jìn)行整改、簽署預(yù)驗(yàn)收紀(jì)要。
Coordinate question and request, subscribe the summary of the advance inspection.
8.2.4 若自供方預(yù)驗(yàn)收通知發(fā)出之日起15 天內(nèi)，由于需方原因未進(jìn)行預(yù)驗(yàn)收，設(shè)備應(yīng)按預(yù)終驗(yàn)收通過(guò)處理。
If buyer does not process the advance inspection due to their cause, the equipment should be pass according
to the final inspection within 15 days after sending notification of the advance inspection.
8.3 項(xiàng)目的終驗(yàn)收 item final inspection
8.3.1 設(shè)備到需方現(xiàn)場(chǎng)后，安裝就位所需起吊作業(yè)由需方負(fù)責(zé)，供方指導(dǎo)。
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After the equipment arrives the buyer’s factory, the buyer is responsible for loading. The supplier guidance.
8.3.2 由賣(mài)方負(fù)責(zé)設(shè)備的預(yù)就位和安裝，需方協(xié)助，買(mǎi)方提供必要的工作條件及工作環(huán)境。
The supplier is responsible for setting and installation. the buyer offer the indispensable work condition and
environment.
8.3.3 在設(shè)備安裝和調(diào)整完成后，設(shè)備進(jìn)行必要的空載運(yùn)轉(zhuǎn)。
After installation, the equipment must be running without load.
8.3.4 按本技術(shù)協(xié)議制定的驗(yàn)收規(guī)范進(jìn)行驗(yàn)收。
Inspection is according to this technical agreement.
8.3.5 對(duì)設(shè)備各項(xiàng)性能參數(shù)進(jìn)行測(cè)試合格，設(shè)備穩(wěn)定正常運(yùn)行35 天內(nèi)，正式簽署終驗(yàn)收紀(jì)要。
Test the parameter of all capability. The equipment run
Normally within 35days.we will subscribe the summary of the final inspection formally.
8.3.6 若自設(shè)備貨到需方之日起一個(gè)月內(nèi)，由于需方原因未能進(jìn)行安裝，設(shè)備應(yīng)按終驗(yàn)收通過(guò)處理。
If buyer does not set up the equipment due to their cause, the equipment should be pass according to the
final inspection within one month after arriving the buyer.
8.4 培訓(xùn)Training
8.4.1 為保證設(shè)備安裝、試車(chē)、性能考核、培訓(xùn)能夠順利進(jìn)行，賣(mài)方將負(fù)責(zé)派遣技術(shù)人員（以下稱(chēng)“派遣
工程師”）赴設(shè)備現(xiàn)場(chǎng)提供技術(shù)指導(dǎo)和咨詢(xún)。
The supplier will send the engineer to locale for direction and consultation.
8.4.2 派遣工程師將代表賣(mài)方在設(shè)備安裝、試車(chē)、性能考核、培訓(xùn)中提供技術(shù)咨詢(xún)和指導(dǎo)。
The engineer will deputize the supplier offer the technical direction and consultation.
9.質(zhì)保期與售后服務(wù)Guarantee period and After-sale services
9.1 質(zhì)保期：終驗(yàn)收起12 個(gè)月。Guarantee period:
12 months warranty from the date of finally inspection
9.2 質(zhì)量有限保證的范圍： Quality assuring area:
9.2.1 易損件、消耗品不在保修范圍內(nèi)。
Wearing parts and expendable is out of warranty
9.2.2 人為因素、天災(zāi)地變及由于以下原因造成的損壞均不予保修:a)保養(yǎng)不當(dāng)或改動(dòng)；b)未經(jīng)供方提供
或支持的零配件；c）氣動(dòng)產(chǎn)品未裝氣動(dòng)三聯(lián)件；d）超出產(chǎn)品規(guī)范的操作；e）未經(jīng)授權(quán)的改動(dòng)或使用不
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當(dāng)。
Human factor、the act of god and the following is out of
Warranty:
1) No good maintains or change
2) parts without offering from the supplier
3) pneumatic production without pneumatic joint
4) nonstandard operation
5) nonstandard using or change without the permit
9.2.3 如產(chǎn)品在約定的保證期內(nèi)出現(xiàn)供方保證說(shuō)明書(shū)涵蓋的任何產(chǎn)品缺陷的問(wèn)題，供方將自行決定對(duì)產(chǎn)
品進(jìn)行維修或更改。
If the equipment has any problem of guaranteed specification within guarantee period, the supplier will
service or rejigger.
9.2.4 如遇上述狀況或超出保證期，將酌收工時(shí)費(fèi)及材料費(fèi)。
If the status is out of guarantee, we will charge the man-hour and material expenses.
9.3 在質(zhì)保期內(nèi)，服務(wù)24 小時(shí)響應(yīng)，48 小時(shí)到用戶(hù)現(xiàn)場(chǎng)。質(zhì)保期外提供技術(shù)服務(wù)。
In the guarantee period, answer the service 24hours,arrive the consumer locale 48hours.we still supply the
technical
service out of the guarantee period.